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Is outsourcing PCB assembly services worthwhile? Absolutely.
PCB manufacturers can be your business partners, deeply interested in your success. The right supplier can be your partner, from PCB design layout to distribution process, and even more.
Today, more and more manufacturers are realizing the advantages of using external PCB assembly services over DIY methods. Letting electronics contractors provide expertise leads to greater OEM satisfaction and efficiency.
What are the secrets to building a good partnership? Actually, there are many. A savvy PCB partner can review your situation and offer these eight advantages:
8 Reasons to Outsource PCB Assembly Services
When it comes to PCB assembly, there's a lot to discuss. Here are some important points to consider when thinking about assembly services.
Lower investment;
Saving on facility costs;
Overall cost-effectiveness;
Invaluable expertise;
Ability to focus on more important aspects of PCB design;
Shorter lead times;
Higher capacity;
After-sales service and scrap management options;
1. Lower Investment
Surface mount machines and quality inspection machines represent a huge upfront investment. So does the cost of getting certified to manufacture PCBs (printed circuit boards) for aerospace and medical projects. Don't forget, you'll certainly need to hire new employees, which will cost you:
Permanent, year-round salaries;
Health insurance;
Retirement benefits;
With outsourced PCB assembly, you don't have to worry about these things. Keep your operations smaller and only worry about your current employees.
2. Saving on Facility Costs
Renting or leasing warehouse space really drains your funds, not to mention whether you have to pay property taxes. That's why your electronics supplier can store your parts in-house. You don't have to find space for all your inventory. Your PCB manufacturer will bear the financial burden until the parts are shipped out.
By reducing costs, you can invest funds in other aspects of the factory — R&D, marketing, and more.
3. Cost Efficiency
Your electronics manufacturing service provider should already have established infrastructure and well-rehearsed operations. Why spend years trying to do it yourself?
PCB manufacturing experts already understand the inventory management factors that affect cost efficiency, such as:
Short component lifecycles
Price fluctuations
Design changes
Especially if you are a smaller, less well-funded startup, hiring an experienced, well-run circuit board assembly service will be easier than trying to integrate the process yourself.
4. Rare Expertise
Experts always do it better.
PCB assembly services are the contractor's daily focus. They understand the industry and are already thinking ahead of problems you don't even know about:
Delivery times;
Design flaws;
Conflict minerals;
Intrinsic safety;
Imagine how relieved you would be when you hand a project over to a PCB contractor and they discover design problems before the product goes to market. Now imagine a partner proactively offering to help you redesign or refit the board for more efficient manufacturing. This actually happens all the time in PCB assembly outsourcing!
5. Focus on What Matters
Signing a contract with a company can lighten your burden.
With the collective manpower and minds of OEMs freed up, they can focus on other parts of engineering or business. Perhaps your resources are better suited to marketing your product or trying to break into new markets.
6. Shorter Lead Times
Your PCB contractor will almost certainly have long-standing relationships with multiple component manufacturers. The supplier will have a mature supply chain, including component brokers and others who may contribute to shorter lead times.
On the other hand, you and your factory are already under enough pressure. Assembling circuit boards can require a large team and a lot of space. If you don't have both, you won't be able to get orders to customers quickly.
Electronics manufacturers focused on PCBs can complete orders faster than your company.
7. Higher Capacity
The benefits of outsourcing PCB assembly to capacity are very similar to the benefits of shorter lead times: larger teams and more workspace.
In addition, contractors will be more aware of economies of scale. Once order volumes reach 10,000 pieces, you may need to redesign the board to make it more suitable for mass production. A trusted assembly service can assist you with this task.
And, because it always seems to come back to cost, remember: If you want to assemble large orders yourself, you will need expensive installation and inspection equipment to meet capacity needs.
8. Aftermarket and Other Service Opportunities
PCB manufacturers can be your business partners with a vested interest in your success. The right supplier can be your partner from PCB design layout to distribution processes and beyond.
Such a supplier will have an in-house engineering team to help with redesigns. If you're trying to focus on new products but need someone to manufacture old ones, you're in trouble.
The partnership can continue after your product is launched. A full-service PCB supplier can perform failure analysis to understand the failure rate of your product in the real world. This important data will be sent directly to your door or inbox.
Using contract PCB manufacturing is the long-term answer when you build it into an integrated manufacturing experience.
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