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Benefits of outsourcing PCB assembly
Setting up your own SMT assembly line requires more than just the production line and labor costs. Unlike electronics manufacturers who start their own SMT assembly, EMS companies also have well-organized production environments (storage, transportation, procurement, and material management), and the business expertise to apply proven system solutions.
Electronic products are becoming increasingly popular and important in the consumer sector, leading to increased demand for PCB assembly services. While manufacturers initially produced PCBs solely in their own factories, over the years, OEMs have increasingly outsourced PCB production.
Outsourcing PCB assembly is consistently a good choice, whether for established companies or emerging startups. The advantages of outsourcing are diverse, ranging from addressing the complexities of circuit board production to controlling the costs of production lines and employees. Today, we will delve into the benefits of outsourcing PCB assembly to local partners.
Aftermarket and other service possibilities
Contract manufacturers should be business partners you invest in for success. The right supplier can be your partner in everything from PCB design layout to distribution.
Such a supplier will have an engineering team to assist with redesign and part replacement. If you are trying to focus on developing new products while needing someone to produce older ones, you've succeeded.
The collaboration may continue after your product is on the market. A full-service PCB supplier can assist with failure studies to determine the failure rate of your product in the real world. This is key information that arrives at your doorstep or in your email.
Contract PCB manufacturing is a long-term solution when it comes to creating an integrated manufacturing experience.
Adding Engineering Resources
Regardless of the size of your organization's engineering department, there will always be times when the workload exceeds the capacity of personnel. These periods often overlap with the manufacturing of printed circuit boards, meaning your local PCB contract manufacturer can provide invaluable technical resources. PCB CMs typically employ a comprehensive engineering team capable of handling a wide variety of design work. Your PCB CM can handle all the extra work you need, from schematic capture to complete PCB layout.
Regardless of the required output
Many contract EMS providers offer the advantages of outsourcing electronic manufacturing, regardless of order volume. They don't care whether you need a small batch of a few hundred PCBs or finished printed circuit boards numbering up to 10,000. They will assist you in both scenarios.
Assembling large quantities of PCBs at significantly reduced prices requires substantial investment in cutting-edge SMD and control equipment, along with employing professionals to learn how to operate the production line efficiently.
Excellent EMS assists clients in producing high-mix low-volume (HMLV) PCB assembly series, typically ranging from tens to hundreds of product versions and/or configurations, with production batches from 1 to 1000 pieces, as well as low-mix high-volume (LMHV) PCB assembly series, ranging from thousands to tens of thousands of pieces.
Greater Capacity
Outsourcing PCB assembly can increase capacity and shorten lead times in the same way: more employees and extra workspace.
Furthermore, contractors will have a better understanding of economies of scale. When order quantities reach 10,000, you may need to modify the board to make it more suitable for mass production. A reputable assembly service can be helpful.
Moreover, since it ultimately always seems to come down to cost, remember that if you want to assemble large orders yourself, you will need very expensive installation and inspection equipment to meet capacity requirements.
Shorter Lead Times
Your PCB contractor will surely have long-standing relationships with various component manufacturers. The vendor will have a well-established supply chain, including component brokers and others who can help shorten your lead times.
On the other hand, you and your factory are already under pressure. Assembling circuit boards can require a significant workforce and a large amount of space. If you don't have both, you won't be able to quickly ship orders to consumers.
Electronic product manufacturers specializing in PCB production can complete orders faster than your company.
Manufacturing experience with various PCB types and technologies
Local PCB manufacturers have been involved in circuit board manufacturing for a long time and are well-versed in the demands of various PCB types and technologies. Their equipment and methods are finely tuned to produce high-quality results, ensuring that the boards function as intended. Additionally, they have an engineering team that can help you resolve technical issues while you are still in the design phase to ensure a seamless transition to manufacturing.
Rationalizing Operating Costs
Your own SMT assembly requires more than just the production line and the labor costs of running the production line. Unlike electronic manufacturers who start their own SMT assembly, EMS companies also have a well-organized production environment (storage, transportation, procurement, and material management), as well as the business expertise that enables them to apply proven system solutions.
Experienced EMS can handle cost-cutting issues such as inventory management in situations with short component lifecycles, fluctuating prices and material availability, and the need to incorporate design modifications into products.
Outsourcing production to an experienced and well-managed SMT assembly service provider is also a suitable choice for smaller, capital-constrained organizations such as startups, as tying up cash in materials for months is critical.
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